SIM Printing Supplies
Printing Glossary
Essential terms from the world of printing and press
A
- AM Screening
- The traditional halftone screening method where dots are arranged at fixed intervals and their size (amplitude) varies according to color density.
- Anilox Roller
- A precision ink transfer roller used in flexo and screen printing, coated with fixed geometric cells. Cell volume determines the amount of ink transferred.
B
- Blanket (Offset Blanket)
- The rubber-coated cylinder covering in offset printing that transfers ink from the plate to the paper. Its quality and compressibility directly affect print quality.
- Bleed
- Extending design elements beyond the page edge to account for cutting tolerance. Standard bleed is 3–5 mm.
C
- Calibration
- The process of bringing a press, monitor, or other device to a known reference state. Regular calibration is essential for maintaining color consistency and print quality.
- Choke and Spread
- Trapping methods: Spread enlarges a light object against a dark background; Choke grows the background into the object. Both hide registration errors.
- CMYK
- Four-color printing system consisting of Cyan, Magenta, Yellow, and Key/Black. The standard color model in offset printing.
- Coated Paper
- Paper coated with clay, calcium carbonate, or similar materials on its surface. The smooth surface enables high-resolution printing and vivid colors.
- Color Consistency
- The capacity to produce the same color results for the same job at different times, on different machines, or at different facilities. Verified through Delta E measurements.
- Color Gamut
- The total range of colors a reproduction system (monitor, printer, etc.) can produce. CMYK offset printing gamut is narrower than an RGB screen.
- Color Management
- The system and processes ensuring consistent color reproduction across different devices such as monitors, scanners, and printing presses.
- Color Separation
- The process of splitting a color image into CMYK components or special colors. Each channel corresponds to a separate printing plate.
- Color Temperature
- A measure expressing the color of a light source in Kelvin (K). For print approval, standard viewing booth light must be D50 (5000K) or D65 (6500K).
- CTP (Computer to Plate)
- Technology that directly writes the printing plate from a digital file using a laser. Eliminates the film stage, providing sharper plates and a faster press process.
D
- Delta E (ΔE)
- Unit measuring the perceptual difference between two colors. ΔE < 2 indicates a difference indistinguishable by the human eye; critical for print quality assessment.
- Densitometer
- A device that measures ink density on a printed surface. Used for quality control and maintaining standard ink values.
- Digital Printing
- A printing method where output is produced directly from a digital file without the need for printing plates. Ideal for short runs and variable data; uses inkjet or laser technology.
- Dispersion Varnish
- A water-based polymer dispersion varnish applied in the press's coating unit or a separate coater. Offers fast drying and an eco-friendly profile.
- Dot Gain
- The condition where ink dots print larger than intended in the design. 10–20% dot gain is normal; ICC profiles are prepared to compensate for this value.
- Duplex Printing
- Printing on both sides of the sheet. In sheetfed presses, front and back are printed in separate passes; perfector presses print both sides in a single pass.
E
- Embossing
- A finishing technique that creates a three-dimensional raised area on paper or board using a die. Debossing works in the opposite direction, creating a recessed effect.
F
- Flexography
- A high-speed rotary printing method using flexible rubber or polymer plates. Widely used for packaging, labels, and corrugated cardboard.
- FM Screening (Stochastic)
- A screening method where dot sizes remain constant but are placed randomly (stochastically). Eliminates moiré and is suited for very fine detail reproduction.
- FOGRA
- Germany-based Graphic Technology Research Institute. The organization that defines European offset printing standards (FOGRA39, FOGRA51, etc.) and publishes ICC profile characterization data.
- Fountain Solution
- A water-based solution in offset printing that prevents ink from adhering to non-image areas. pH and conductivity values must be regularly monitored.
G
- GRACoL
- General Requirements for Applications in Commercial Offset Lithography. A US-based commercial offset printing standard defining paper and ink values.
H
- Halftone
- The method of simulating continuous-tone images using dots of varying sizes. Since printing presses cannot produce true continuous tones, halftone makes color gradations possible.
- Hot Foil Stamping
- A finishing technique where metallic or holographic foil is transferred to the printed surface using heat and pressure. Provides gold or silver brilliance on luxury packaging, invitations, and labels.
I
- ICC Profile
- A file in International Color Consortium format that characterizes a device's color properties. Used in color conversions to ensure accurate color reproduction in print.
- Imposition
- A prepress operation that correctly arranges page sequences and orientations on both sides of the print sheet so that when folded it forms a book or brochure.
- Ink Distribution
- The homogeneous spreading of ink throughout the printing system. Uneven distribution leads to color variations (density variation) and banding effects.
- Ink Drying
- In offset inks, drying occurs through oxidative polymerization, absorption, and evaporation. Drying speed depends on ink formulation, paper type, and environmental conditions.
- Ink Emulsification
- The partial uptake of fountain solution water into offset ink during printing. Uncontrolled emulsification degrades print quality; the ideal emulsification rate is 15–26%.
- Ink Film
- The thickness of the ink layer formed on paper or another substrate during printing. In offset, typically 0.5–3 microns; thickness directly affects color density.
- Ink Roller Train
- The series of rollers in an offset press that evenly distributes ink from the ink fountain to the printing plate. Comprises distribution, form, and transfer rollers.
- Ink Viscosity
- The property expressing a fluid's resistance to flow. In offset inks, viscosity is adjusted according to press speed and ambient temperature; too high or too low causes printing defects.
- Ink-Water Balance
- The critical balance between ink and fountain solution quantities in offset printing. Disruption leads to defects such as toning, scumming, or washout.
L
- L*a*b* Color Space
- CIE-defined color space based on human visual perception. L* represents lightness, a* green-red, and b* blue-yellow axes. Universal reference standard for color measurement.
- Lamination
- The process of bonding a thin plastic film to printed paper or board. Available in matte, gloss, or soft-touch finishes; adds durability and visual appeal.
- Letterpress
- One of the oldest printing techniques, where ink is transferred directly from a raised surface to paper. Today preferred for luxury invitations and artistic prints.
M
- Moiré
- An unwanted pattern or grid effect appearing in print due to incorrect halftone screen angles. Prevented with correct screen angles (C:15°, M:75°, Y:90°, K:45°).
O
- Offset Printing
- An indirect printing method where ink is transferred from a plate to a rubber blanket and then to paper. The foundation of commercial printing due to its high quality and speed.
- Overprint
- A setting where one color layer prints on top of another rather than knocking it out. Typically applied to black text; color mixing must be carefully considered.
P
- Pantone Bridge
- A reference guide showing the CMYK equivalents of Pantone spot colors and how they appear on screen. Enables designers and printers to use a common language.
- PANTONE Color
- Standardized spot colors defined by the Pantone Matching System (PMS). Each color carries a unique code ensuring consistent color reproduction in print.
- Paper Weight (GSM)
- The weight in grams of one square metre of paper. Common uses: 80 g/m² office paper, 115–170 g/m² coated magazine paper, 250–350 g/m² cardboard.
- Prepress
- All design, color separation, imposition, and proofing processes that take place before the plate goes to the press. CTP and RIP are the key technologies of this stage.
- Press Speed
- The number of sheets or meters a press prints per hour. Higher speed means shorter turnaround, but requires careful attention to ink drying and color balance.
- Print Standardization
- Adhering to defined parameters (ink density, dot gain, white point, etc.) to make the print process consistent and measurable. ISO 12647 series is the foundational standard.
- Printing Plate
- A surface carrying the print image, typically made from aluminum or polymer. In offset printing produced using CTP (Computer to Plate) technology.
- Profile Assignment
- Assigning a source ICC profile to an image, defining the color space the image is in. Incorrect assignment leads to color shifts and printing errors.
- Proof
- A color and content verification copy prepared for client approval before going to press. Soft proof is digital; hard proof is physically produced.
R
- Registration
- In multicolor printing, the precise alignment of each color layer with the others. Registration errors cause color fringing and blurry prints.
- RGB
- Color model based on mixing Red, Green, and Blue light. Used in screens and monitors; must be converted to CMYK before printing.
- RIP (Raster Image Processor)
- Software or hardware that converts vector and pixel-based digital files into raster (dot) data for the output device. Color management and screening also occur within the RIP.
- Rosette
- The flower-like micro pattern formed by CMYK halftone dots merging at correct angles. An unavoidable feature of correct screen angles, it is a sign of quality printing.
S
- Safe Zone
- An inner zone kept at a defined distance from the page edge to ensure critical content (text, logo) is not damaged during trimming. Typically 3–5 mm margin is recommended.
- Screen Printing (Serigraphy)
- A printing method where ink is pushed through a stencil (silk or synthetic mesh) onto the substrate. Applicable to textiles, plastics, glass, and metal.
- Set-Off
- The transfer of wet ink from a freshly printed sheet to the back of the next sheet in the pile. Prevented with anti-set-off spray powder and proper stacking.
- Sheetfed Offset
- A type of offset printing where individual sheets of paper are fed through the press. Preferred for short to medium print runs requiring high quality.
- Soft Proof
- A digital preview method that simulates the press result on a calibrated monitor instead of printing on paper. Saves cost and time.
- Spectrophotometer
- A precision instrument that objectively measures color by analyzing light wavelengths. Used in ICC profile creation and press calibration.
- Spot Color
- A custom color printed with a single premixed ink instead of CMYK halftone dots. Provides higher color accuracy and vibrant effects.
T
- Tack
- The adhesive resistance an ink exhibits as it splits between printing cylinders and blanket. High tack can cause paper picking; low tack leads to poor ink transfer.
- Thin Ink Film Transfer
- The precise control of the thin ink film transfer process between the printing units in offset. Managed by the ink roller train, this process is critical for color consistency.
- Total Area Coverage (TAC/TIL)
- Keeping the sum of CMYK values within a defined upper limit. In offset, typically capped at 300–320%; exceeding this causes ink drying and set-off problems.
- Trapping
- A technique of slightly overlapping adjacent color areas to hide misregistration during printing. Two types: choke (shrinking) and spread (expanding).
U
- UV Printing
- A printing technology where ink cures (dries) instantly under ultraviolet light. Provides high gloss, strong fade resistance, and fast production.
- UV Varnish
- A high-gloss varnish that cures instantly under ultraviolet light. Strongly protects the printed surface against mechanical damage and moisture; available in matte or gloss.
V
- Varnish
- A transparent coating applied to a printed surface to protect it and enhance its aesthetic appearance. Types include dispersion, UV, and wet offset varnish.
W
- Web Break
- The tearing of the paper web in web offset printing due to high speed or tension. Causes significant material loss and press downtime.
- Web Offset
- A high-speed offset printing method where paper is fed from a continuous roll (web). Used for high-volume jobs like newspapers, magazines, and catalogs.
- Wet-on-Wet Printing
- Printing the next color immediately on top of a still-wet previous color layer without waiting for it to dry. Standard practice in multicolor presses; ink tack sequence is crucial.